Product Process_ATRA Smartech (Shanghai) Co. Ltd.

Two different types of membranes are separately adsorbed and formed, so that the membranes are adsorbed into the shape of product A surface; Cut the two types of vacuum formed films separately; Then place the cut two types of films into the injection mold cavity and mold them together for injection molding. Decorating a product with two or more patterns can solve problems such as deformation, uneven gaps, and abnormal noises that cannot be designed and assembled due to the small size of the product. It can also save costs and improve production efficiency.

For products with high requirements for transparency or consistency in the position of patterned characters, the film is high-pressure precision positioned and vacuum formed to adsorb the film into the shape of the A-side of the product; Cut the vacuum formed film sheet; Then place the cut film into the injection mold cavity and mold it together for injection molding. So as to obtain the pattern we want Transparent Products with consistent character positions have short production processes, high efficiency, and can achieve effects that spray coating and electroplating cannot achieve.

The surface can achieve various texture decoration effects, and the surface facial mask can achieve tactile, 3D visual, real metal effects, and can achieve the structure of circumferential rewinding.

Transport the film into the mold cavity through a film feeder, and then seal the film in the mold cavity using a pressure plate; Vacuumize the cavity to allow the membrane to adhere to the surface of the cavity; Double mold injection molding transfers the pattern on the back of the film to the surface of the product. The surface can achieve decorative effects of various textures, and multiple decorative effects can be achieved simultaneously on one product. The cost advantage is relatively obvious for products produced in large quantities.

Mainly targeting mid to high end car interiors, instrument panels, and door panels covered with soft materials such as textile materials, PVC, PU, or genuine leather. The covering parts consist of a skin layer, foam layer, and skeleton.

Ultra precision physical printing, through direct transfer printing, is not limited by the appearance of injection molded parts such as 3D shapes and surfaces, and can freely reflect the design process.
A production process that can achieve multi-color pattern effects on the surface of products, solve the problem of film backlog, and also achieve surface tactile sensation, with significant cost advantages over traditional processes.

Improvements have been made to the traditional real wood process, making the process of forming real wood simpler. By pouring the real wood effect onto the surface of PMMA and then printing glue to composite it with a layer of PMMA, the produced film is cut and injected through high-pressure vacuum molding.

Spray laser engraving is the process of using AI renderings for decomposition, multi-color spraying on the surface or back of the product for stacking, and creating AI effects through laser engraving. It can achieve different patterns and light transmission, with fast marking speed, beautiful image marking, high resolution, no wear and tear, wide range, safe and reliable, high accuracy, consistent effect, high speed and speed, and strong anti-counterfeiting.

In mold electronics (IME) is the combination of traditional in mold decoration (IMD) technology and flexible printed circuits. The mechanical multifunctional control switch was replaced with an IME control switch, and through injection molding and heat dissipation analysis, the characteristics of heat dissipation of electronic products in the mold during injection molding filling, temperature distribution, warping, and stable operation were obtained. Finally, a physical object was produced and installed to test the performance of the entire vehicle. The obtained IME control switch can accurately control all functions and reduce weight by nearly 78% compared to the original mechanical switch, achieving the goal of lightweighting.

The auxiliary instrument panel assembly includes a front armrest, tea cup holder, ashtray, storage box, ambient light, and air outlet assembly. Guided by the concept of integrated and modular product design, we aim to create an accurate, efficient, and competitive design service team through a combination of benchmark analysis, CAE simulation, CNC, and soft mold sample testing verification. Actively cooperate with major OEMs and well-known design companies at home and abroad, and engage in multi-level collaborative innovation from domestic optimization design, synchronized design of new vehicle models, to exploration of cutting-edge technology design, development, and application. We already have the ability to integrate engineering design and development, including the secondary dashboard.

Forming the film by vacuum forming, so that the film is adsorbed into the shape of product A surface; Cut the two adsorbed films; Then place the cut film into the injection mold cavity and mold it together for injection molding. So as to obtain the desired pattern effect of the product, compared to spray plating, it is pollution-free, has a shorter production process, and higher effect, which can achieve effects that spray plating cannot achieve.

IML dual color injection molding refers to the process of laminating a film between two different materials and then performing dual color injection molding. The film is then subjected to peritoneum behind the PC or peritoneum on the front side of the structure, and PC injection molding is performed on the surface of the film to achieve high surface transparency and light transmission effect, improve production efficiency, and enhance aesthetics.